INTEGREX i-450H ST

Produkt: Integrex
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Next generation multi-tasking machines

 
  • Thanks to flat design of the front, the INTEGREX i-H series considerably improves peripheral equipment accessibility such as a robot and raw material stocker.
  • Wide variety of turning and milling spindle specifications available
  • New MAZATROL SmoothAi CNC system
 

Lower Turret

Thanks to balance cutting with the milling spindle and lower turret (simultaneous machining with two tools), productivity can be increased.

Lower turret standard specifications

12 position drum turret for expanded machining

Turret type : 12 position drum turret
Number of tools : 12 tools
Tool size : Turning tool  20 mm
: Boring Bar ƒ³32 mm                   
 

Lower turret with rotary tools < option >

The lower turret is optionally available with rotary tools.
Milling can be performed simultaneously by the upper and lower turrets for improved productivity.

Number of tools : 12 tools
(Max. 12 rotary tools)
Max. milling spindle speed : 10000 min-1
Milling spindle power(10%ED) : AC 5.5 kW (7.5HP)
Max. torque(10%ED) : 30 NEm @@@(3.0kgfEm)
Tool size : Drill ƒ³16 mm
: Tap M16

 

Automation

Bar feeder

Bar feeders can be used by the INTEGREX i-H series.
A bar feed interface is available for most of the widely used systems. Optional bar feeder scheduling for high-mix, small lot size production and set production is available.

INTEGREX i-450H ST shown

 

TA (TURN ASSIST)

The TURN ASSIST robot system does not require complicated robot teaching.
Thanks to the setup software, loading of workpieces on the stocker and robot movement are efficiently performed.

INTEGREX i-450H ST shown

 

Gantry Loader system

Gantry Loader(GL) features a compact design, lowering machine height.
Its unique design also reduces loading / unloading time.
The part conveyor can be installed on either left or right sides of the machine and can be integrated with multiple machines.

INTEGREX i-200H ST shown

 

Mazak AUTO FLEX CELL

The robot system can perform high-mix, low-volume production by a floor mounted robot.

INTEGREX i-450H ST shown

 

Next generation MAZATROL Smooth CNC system

 

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Technische Daten der Maschine

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1500 mm Drehlänge Werte
Arbeitsraum Futterdurchmesser Hauptspindel 12 "
Futterdurchmesser Gegenspindel 10 "
Max. Bearbeitungsdurchmesser mit der Frässpindel 670 mm
Max. Bearbeitungsdurchmesser unterer Revolver 420 mm
Max. Stangendurchmesser 102 mm
Max. Stangendurchmesser Gegenspindel 90 mm
Hauptspindel Max. Drehzahl 3,300 min-¹
Nennleistung (40% ED) 37.0 kW
Gegenspindel Max. Drehzahl 4,000 min-¹
Nennleistung (40% ED) 26.0 kW
Frässpindel Max. Frässpindeldrehzahl 12,000 min-¹
Unterer Revolver Anzahl der Werkzeuge 12
Vorschübe Verfahrweg X-Achse 695 mm
Verfahrweg Z-Achse 1,585 mm
Verfahrweg Y-Achse 300 mm
Schwenkbereich B-Achse 240° (-30° bis 210°)
Verfahrweg X2-Achse 220 mm
Verfahrweg Z2-Achse 1,539 mm
Verfahrweg W-Achse 1,539 mm
Werkzeugmagazin & autom. Werkzeugwechsler Anzahl der Werkzeugplätze 38