Interactive Map

1. Prismatic FMS

Produces prismatic parts such as housings and spindle heads
Parts can be economically produced in batch quantities of one

2. Integrex E-500H-S E-BOT CELL

Robot loaded Integrex cell
Target – 720 hours / month, unmanned running

3. Rotational FMS

Produces cylindrical parts such as bearing housings and spindle collars

4. VARIAXIS FMS

5-axis machining of components
20 pallet palletech system for unmanned material handling

5. Jig Boring

Machining under temperature controlled conditions

6. Inspection

Facilities for surface and roundness measurement
Full calibration system

7. Grinding

Temperature controlled grinding room

8. Spindle Service Centre

Provides a lifetime of support for spindle replacement
Dedicated test and rebuild facilities
Close coordination with the European Parts Centre to ensure maximum spindle availability

9. Modular Unit Assembly

Dedicated area for unit assembly
Modules such as turrets, tool magazines, tool change systems, tailstocks and ballscrews are pre-assembled
Units individually tested to required Mazak standards

10. Modular Cover Assembly

Advance preparation of cover and control assemblies

11. Laser Cutting and Sheet Handling

Mazak Optopath handling system. Parts and sheet metal waste separated automatically
Machines automatically scheduled based on the production master plan

12. Bending

Sheet metal kits produced in batch quantities of one
Drawings are electronically downloaded to a display terminal at each station[Callout for: Welding – (See Manufacturing.ppt p.15)]

13. Welding

Welding jigs used to ensure repeatability and accuracy
Drawings are electronically downloaded to a display

14. Cast Paint

Welding jigs used to ensure repeatability and accuracy
Drawings are electronically downloaded to a display

15. Large Machining

All critical components machined in-house

16. Spindle - Assembly and Test

All spindles are factory-built Spindle assembly undertaken in an environmentally controlled clean room
Spindles tested for temperature variation, noise and vibration

17. Material & Parts Supply

Premier supplies, lasting partnerships, reliable components

18. Logistics

Components including door assemblies, fasteners and fittings are delivered line-side using Kanban control systems

19. Parts Centre

Five stacker cranes work automatically retrieving components